Daihatsu Hijet Clutch Replacement

Daihatsu has been in the market for many decades since 1960. The long existence in the market without being kicked off by the market forces is that this minitruck delivers beyond its owner’s expectations. It has earned a good reputation and recommendations. The manual transmission Hijet is common in the market and serves better those who love driving a vehicle with three pedals. Three in this context represent the brake, the accelerator, and the clutch. All manual transmissions have a clutch pedal.

Overview Of The Clutch System

The clutch plays the role of coordinating the driving and the driven shafts. It can cut the power supply to the driven shaft when the engine is on. It also facilitates gear changing. When a driver feels the vehicle is demanding new gear shift. They press the clutch pedal to cut the power supply to the driveshaft for the gear to engage smoothly. The clutch does backbreaking work that exposes it to wear and tear. You must understand how your Hijet behaves when the clutch is worn out. In this guide, we will focus more on what you should be looking out for to do a Daihatsu Hijet clutch replacement.

Sings That You Need To Do Daihatsu Hijet Clutch Replacement

When the clutch becomes faulty, you will see the following signs from your Daihatsu Hijet.

Inverse Proportionality in the Rates at which both the Engine and the Daihatsu Hijet are Moving

You will realize that the engine will move faster, but your mini truck will move slowly. It occurs when the clutch slips and cannot generate enough friction. It is friction that turns the flywheel, and inadequate friction will make the clutch to strain to produce energy, which will result to the feeling of more power in the engine and less power transferred to the wheels. When the pressure plate is damaged, the clutch is likely to slip.

Grinding Noise

You will feel this sound when you step on the clutch pedal, resulting from the problem with the pressure plate or the release mechanism. When you press the clutch pedal, it should be able to release the Clutch. If the pedal cannot remove the Clutch, you will feel the noise because the gears will grind each other as they change. If this happens, you will have to change the entire clutch assembly.

The Daihatsu Hijet is not Able to Pick Up Gears

If you realize that your mini truck cannot pick a new gear whenever you engage, it indicates that the Clutch is developing problems. In this situation, the mini truck will likely retain the previous gear when you try to change or go to neutral whenever you change. It might be a problem if your Clutch works with the hydraulic system. Other causes of this could be the clutch disk or pressure plate.

Conclusion

The clutch is an integral system of a Daihatsu Hijet and any other manual vehicle. It does cumbersome work, which wears and tears out. Listening to any of the above signs of a faulty clutch is necessary. Doing this will help you to save your Clutch from further damage. Never repair the Clutch alone unless you have the experience required. Always involve your mechanic.

Replacing A U-Joint In a Daihatsu Hijet – When TO Do It

A universal joint, popularly known as U joint, is that part of your Daihatsu Hijet that makes it possible for the rotating crankshaft of the engine to transmit the rotating motion to the rear wheels. The U joint offers a flexible connection at the end of the driveshaft, making it possible for it to make an up and down motion at a particular angle to the engine as the Daihatsu Hijet is moving on various road surfaces. Different materials like stainless steel, brass, or any alloy that can withstand the high temperature and torque from the engine, as well as the materials like thermoplastics which can resist rust and corrosion, are used to make the U-joints. In this guide, we will go through some of the things to watch out for and know when to be replacing a u-joint in a Daihatsu Hijet.

Functions of a Universal Joint

The U joint connects two shafts in an inclined position. They rotate the Kei truck’s rear wheels by transmitting the rotation motion from the engine to the rear wheels.

The role of the propeller is to send power to the rear wheels despite the difference in the transmission height and the rear axle. Universal joints are used both at the propeller’s front and back parts.

The universal joints enable power transmission, and the rotary motion as the axel moves up and down because of the irregular driving surfaces.

The crucial role played by the universal joints might make them loose or faulty.

Signs of a Bad U-Joint 

The Daihatsu Hijet will give the following signs when the U-joint is faulty.

Squeaking Sound When Your Minitruck Starts a Forward or Reverse Motion

All bearings of the U-joint are lubricated at the factory. As your Daihatsu Hijet uses them, the grease concentration reduces, and their lifespan reduces. The reduced grease on the bearings makes the U-joint produce a squeaking sound when your mini truck starts to move. This sound is a warning that you should service the U-joint.

The Minitruck Vibrates on Forward Motion

The vibration indicates worn-out bearings, and the driveshaft can no longer move outside the rotational path. The frequency of this vibration is high compared to the vibration due to poor wheel balance. The U-joint can damage other parts like the transmission if it is not solved.

Leakage of Transmission Fluid

You will notice that the transmission fluid leaks from the rear transmission because of a bad U-joint. If you experience the leakage, it shows that you ignored the vibration, and now the transmission output shaft seal is worn out.

Dislocated Driveshaft

You will see trucks parked beside the road with the driveshaft below them. This results from a failed and broken U-joint; therefore, the driveshaft fell on the road. If this happens, the repairs become costly because you will need to replace the entire driveshaft. The dislocated driveshaft is the ultimate end.

Conclusion

Daihatsu Hijet has two parts that aid in transmitting power from the engine to the rear wheels. The engine produces power for moving the Daihatsu Hijet minitruck. The U-joint facilitates the rotation of the driveshaft as it transmits power to the rear wheels. As it works, it wears out with time. This guide has stressed common signs experienced by Daihatsu Hijet when the U-joint is faulty.

Replacing Daihatsu Hijet Brake Pads

Hijet Kei truck is in its league in terms of practicality and reliability. From looks, one can undermine it, but sure it delivers. It has the power for towing loads and working the whole day. The steel used in building its body makes it vital to handle any task. It has a small engine yet is very powerful. Daily use of the Hijet Kei truck implies that the brake pads are in action. As the brake pads function, they will wear out with time. Here is a detailed guide with step-by-step pointers on replacing Daihatsu Hijet brake pads.

What are the Functions of Brake Pads

Elmer Ambrose Sperry invented disk brakes in 1898. The disks have brake pads that are close to the brake disk. When the brakes are applied, the brake fluid leaves the cylinders to the brake pads, where they are engaged to press the brake disk. The gradual pressing of the brake disk brings a halt to the vehicle.

Signs of a worn out Brake Pads

Relate the below warnings to malfunctioned Daihatsu Hijet brake pads.

Grinding Sound when braking

This Sound is usually sharp and might interfere with the ear drum. When you engage the brake pedal and hear this Sound, consider replacing your worn-out brake pads.

Shaky brake pedals

When you feel your brake pedals or even the steering wheel is shaky, the brake pads are passing you a message that they are exhausted and worn out.

Brake check light on the dashboard

Your dashboard will sense and alert you that there is a problem with the brakes system. When the light appears, never ignore it.

Procedure for Replacing Daihatsu Hijet Brake Pads

Here are crucial steps that one should take when they are replacing the brake pads of their Daihatsu Hijet mini truck.

  1. Ensure the mini truck is parked on level ground and gently loosen the wheel’s lug nuts. Jack the vehicle until it suspends the wheel, then remove the lug nuts. Remove the wheel.
  2. You will see the brake disk and the pads on it. Two bolts are holding the pads in place. Locate these bolts and loosen the lower one.
  3. After the removal of the lower bolt, remove the pad. The brake line will still hold the brake pad. This rubber should not hinder you from removing the brake pad.
  4. Remove everything that might be holding the brake pad, then remove them. While holding pads, assess whether they are suitable for use or worn out.
  5. If you decide to replace the old pads, remove the old retaining clips because the new brake pads come with new ones. Install the new retaining clips. Lubricate the retaining clips with graphite-based grease.
  6. After installing the retaining clips, put your new brake pads and lock them in place.
  7. At this point, take back the calliper. You will be required to pull back the pistons to fit the new brake pads, which are a little bigger. To do this, you have to reduce the pressure of the brake fluid and then retract the pistons.
  8. After fixing the calliper, tighten the lower bolt you had previously removed. Fix the wheel and lower the jack.

Shared above are some of the guidelines essential for replacing the brake pads of Daihatsu Hijet. They can also be applicable for some other mini trucks.

Fuel Pump Issues for Daihatsu Hijet

When it comes to the lightweight truck class of vehicles, then the Japanese mini trucks are among the top. They are also known as kei trucks and are loved by many users in different fields. These vehicles, despite being compact and significantly smaller than pick up trucks have shown tremendous performance and dependability. Besides that, they are affordable and also very cost efficient. If you need a vehicle that will cost you less to run, then the Daihatsu Hijet and other mini trucks fit the bill. However, every vehicle, regardless of how good it is has some issues. In this guide, we will look into fuel pump issues for Daihatsu Hijet mini truck.

Common Fuel Pump Issues for Daihatsu Hijet Mini Truck

There are 3 known issues that could occur in Daihatsu Hijet or the mini truck class in general. Below, we discuss each of the three issues that the Daihatsu Hijet has.

Fuel Flow Problems

It happens that at times, there is a problem with the fuel not flowing properly in the pump. At this point, you start the vehicle as normal and have it running for some minutes and then the vehicle engine stops. This could happen when the vehicle is idling or when you are driving. Assuming that you are in the middle of making a delivery and 30 minutes in, the engine goes off. The vehicle can then be started after some minutes without a problem only for it to switch off minutes later again.

This problem is usually caused by a faulty fuel pump and it is time you consider making a replacement. Alternatively, have a mechanic look into it.

Fuel Pump Relay

The way a fuel pump functions is crucial to understanding what a  fuel pump relay is. Every vehicle that has a combustion engine obviously has a fuel pump. But that fuel pump is also operated and controlled electronically using a component known as a fuel pump relay. Usually, they are found under the hood in the fuse box of engine bay. When this component is faulty, then the fuel pump will not function as expected.

Fuel Pump Faulty Wiring

For some people, the fuel pump isn’t connected with any kind of wiring. But that is wrong. There are some wiring involved. Considering that there is a fuel pump relay in place, some wiring is necessary. When this wiring issue is there, then even replacing the relay will not solve it. So, be sure that the wiring is not faulty and everything that connects to the relay and the power source is working well as they should. Otherwise, you could find yourself wasting time on something that is not there.

Conclusion

Daihatsu Hijet is one of the best Kei trucks in the lightweight trucks class. Their potential to deliver is incredible and that is why they are very popular. They can be used for pretty much any job one can think of.

Check out some of the Daihatsu Hijet mini trucks for sale in our listing page.